Integrated Protection and Thermal Management Solution for CNLC Outdoor Displays
Integrated Protection and Thermal Management Solution for CNLC Outdoor Displays
Nov 07, 2025
1. Overview
In the field of outdoor display technology, protection and thermal management are the two key factors that determine product stability and lifespan. Extreme conditions such as high temperatures, strong sunlight, humidity, dust, and heavy rain can all affect operational reliability.
CNLC adopts an integrated “protection + cooling” design philosophy, ensuring structural sealing, optical protection, and thermal performance validation through simulation. This guarantees stable operation under high brightness, long working hours, and diverse climate conditions.
This solution presents a systematic analysis of CNLC’s outdoor display technology, focusing on four core aspects:
IP-rated waterproof and dustproof design
Optical and protective performance of tempered glass
Thermal simulation and temperature distribution results
Aluminum structure housing and precision thermal management system
2. IP Waterproof and Dustproof Design Principles
CNLC’s outdoor displays achieve IP56 and IP66 protection ratings through precision-engineered sealing structures, silicone gaskets, waterproof joints, and corrosion-resistant connectors.
IP Ratings Definition:
The first digit (0–6) indicates dust protection capability
The second digit (0–9) indicates water protection capability
Product Model
IP Rating
Cooling Method
Typical Application
IP56 Air-Cooling
IP56
Rear intake + exhaust with internal air circulation
Dusty or rainy regions
IP66 Air-Cooling
IP65
Fully sealed internal circulation, no external air vents
Coastal, humid, or industrial environments
IP66 Air-Conditioned
IP66
Bottom A/C intake and exhaust with internal thermal cycle
High-temperature or long-hour high-brightness scenarios
Technical Explanation: The IP rating evaluates dust and water ingress protection, not the type of cooling system used. Even in configurations with air inlets or outlets, CNLC employs sealed airflow channels, dust filters, and drainage design to prevent dust and moisture from reaching critical components. Therefore, the inclusion of cooling vents does not compromise the IP56/IP66 protection level, maintaining reliable heat management and structural integrity.
3. Tempered Glass Protection and Optical Performance
CNLC outdoor displays utilize 6 mm or 8 mm tempered laminated glass, combining mechanical strength with advanced optical performance. Available in ordinary and IR-filtered (infrared-blocking) configurations, these glass options use multilayer coatings to achieve spectral selectivity, balancing visible light transmission with solar heat rejection.
Performance Parameter
Ordinary Glass
IR Filtered Glass
Function
Thickness
6 mm / 8 mm
6 mm / 8 mm
Structural strength & optical balance
UV Transmission
81.8%
0%
Blocks UV rays, preventing yellowing and aging
IR Transmission
85.5%
12.3%
Reduces infrared radiation and internal heat buildup
Visible Light Transmission (VL)
90.8%
76.8%
Maintains brightness and color fidelity
Impact Resistance
IK10
IK10
Anti-explosion, high-impact protection
Technical Notes:
Anti-Reflective (AR) coating reduces glare and environmental reflection interference.
PVB/SGP interlayers ensure high optical clarity and UV stability, avoiding yellowing during prolonged outdoor exposure.
Spectral selective filtering in IR glass minimizes solar heat gain, making it ideal for high-temperature or sun-exposed regions.
4. Thermal Simulation Analysis and Results
To verify the thermal stability of CNLC outdoor displays under high power and temperature conditions, a detailed thermal simulation was conducted.
Parameter
Value
Condition
Maximum Power Consumption
1480 W
Full load operation
Solar Irradiance
800 W/m²
Simulated intense summer sunlight
Ambient Temperature
35 °C
Outdoor reference temperature
Internal Air Velocity
2.3 m/s
Simulated convection airflow
Aluminum Thermal Conductivity
205 W/m·K
6063-T5 aluminum alloy
Key Results:
Surface temperature range: 39.40 °C – 71.29 °C
Internal components: typically 60–70 °C, with a peak fluid temperature of 67.52 °C
Heat distribution: uniform across LED modules, with no local hotspots detected
These findings confirm that CNLC’s cabinet structure maintains uniform thermal balance under full-load conditions, effectively preventing thermal stress and overheating.
5. Aluminum Structure and Precision Cooling Management System
Aluminum Cabinet Design:
Constructed using 6063-T5 aluminum alloy (thermal conductivity ≈ 205 W/m·K)
Lightweight yet robust for easy transport and installation
Provides efficient heat conduction, maintaining uniform surface temperature
CNLC Precision Cooling System Features:
Bottom air intake + dust filter: blocks airborne particles (applies to IP56 air-cooling models)
Upward airflow + top exhaust fans: continuously expels internal heat
Front-facing ventilation ducts: extract accumulated heat from the front of the display surface
Smart temperature control system: monitors internal conditions and adjusts fan or A/C speed for optimal cooling, noise reduction, and extended component life
Air-conditioning assist: IP66 A/C models employ bottom air intake/exhaust circulation for high-temperature or long-hour high-brightness environments
Thermal Management Performance: Even under 1480 W power load and 800 W/m² solar irradiance, the system maintains stable and uniform internal temperature distribution, with surface temperatures between 39–71 °C. This demonstrates CNLC’s ability to achieve efficient cooling without compromising IP56/IP66 protection, ensuring long-term operational stability of all internal components.
6. Application Scenarios and Customization
CNLC’s outdoor display systems can be customized across multiple dimensions:
IP rating (IP56 / IP66)
Cooling type (air-cooled / air-conditioned)
Display size and brightness level
Glass type (standard / IR-filtered)
Housing structure and mounting method
Applicable environments include: 🌞 High-temperature desert climates 🌧️ Humid coastal regions 🏙️ Urban billboards with continuous high-brightness operation 🏭 Industrial zones with dust or corrosive gases
7. Global Experience and Collaboration
With extensive project experience across Europe, Asia, and North America, CNLC outdoor displays have been widely deployed in transportation hubs, commercial plazas, gas stations, and smart city infrastructures.
Through an integrated structural protection and thermal management design, CNLC delivers high reliability, high brightness, and long-lifespan professional display solutions for global clients.
8. Contact Us
For more information about CNLC’s outdoor display protection and cooling solutions, or to request customized system design, please contact us:
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